Written for the boiler operator who has knowledge and experience, but would like to learn more in order to optimize his performance, this text is also clearly-presented enough to be an indispensable guide for those beginning their careers, as well as being suitable for managers and superintendents interested in reducing a facility's operating expense. Based on the author's forty years of experience in boiler plant operation, design, construction, start-up, retrofit and maintenance, it contains absolutely key recommendations to operators and managers of plants large and small.

This publication acts as a guide to installing, operating, and maintaining boilers in industrial, commercial and other facilities.

The classic guide to boiler operation and maintenance—revised to cover the latest technology and standardsQuickly and easily solve any boiler problem using the hands-on information contained in this fully updated, industry standard resource. The book clearly explains the many different types of boilers, , operation, maintenance, inspection, and testing procedures and points out potential problems. This new edition has been thoroughly overhauled to align with all current regulations, including the latest version of the ASME BPV Code, and NB Inspection Code. You will get practice questions and answers to reinforce salient points and help you prepare for the Boiler Operator’s or Stationary Engineer exam. Boiler Operator’s Guide, Fifth Edition covers:•Firetube and watertube boilers•Electric and special application boilers•Boilers with new technology•Nuclear power steam generators•Fabrication by welding and NDT•Material testing, code strength, and stresses•Boiler connections and appurtenances•Combustion, burners, and controls•Boiler auxiliaries and external water treatment•Boiler water and in-service problems and inspections•Boiler plant training•List of jurisdictions

With the increased interest in climate impacts, sustainability, and efficiency, more responsibility is being placed on boiler operators to help improve performance and reduce emissions. This third edition of the Boiler Operator's Handbook is intended to help such operators in the quest for improved operability and performance of their boilers and their plants. The theme of this book is to "operate wisely". The goal is to instill not only "know how" but "know why". The main details have been provided by the original author, Mr. Ken Heselton. This updated version has been somewhat expanded to include a wider range of examples and some of the more recent environmental requirements. To illustrate these points, topics include multi boiler operations, understanding the plant load, maintenance issues, and controls. Every plant is different. However, it is hoped that with the information provided in this book, the wise operator will be able to address the various unique issues posed by the specific plant and provide timely solutions to meet the present-day requirements.

The popularity of the Boiler Operators Handbook has prompted the issue of a revised edition. Other than a relatively small number of developments, essentially associated with solid fuel firing methods using the fluidised bed technique, no radical changes have occurred since the first edition of the Handbook was issued in 1969. In revising a work of this kind there is a great temptation to omit practices that are now less common in the UK. In view of the enormous pressure on Global energy resources, however, the chapters dealing in methods of hand-firing have been retained in the hope that they may be of value to those in the less developed nations where energy problems are infinitely greater than ours. High combustion intensity boilers, commonly known as Package Boilers, of the Shell Construction design, have now much greater steam output than their predecessors and the need for high levels of maintenance and operating skills remain as essential as when this group of boilers first appeared on the market. Also the standard of water treatment required is probably higher than the Operator has been accustomed to. The Health and Safety at Work Act re-emphasised the continued need for adherence to the principles that ensure a pressure vessel be maintained in a safe condition at all times. Accordingly the revised edition of the Boiler Operators Handbook has enlarged its sections on Safety and the Clean Air Act.

This book was written specifically for boiler plan operators and supervisors who want to learn how to lower plant operating costs, as well as how to operate plants of all types and sizes more wisely. It is newly revised with guidelines for HRSGs, combined cycle systems, and environmental effects of boiler operation. Also included is a new chapter on refrigeration systems that addresses the environmental effects of inadvertent and intentional discharges of refrigerants. Going beyond the basics of "keeping the pressure up," the author explains in clear terms how to set effective priorities to ensure optimal plant operation, including ensuring safety and continuity of operations, preventing damage, managing environmental impact, training replacement plant operators, logging and preserving historical data, and operating the plant economically.

With the increased interest in climate impacts, sustainability, and efficiency, more responsibility is being placed on boiler operators to help improve performance and reduce emissions. This third edition of the Boiler Operator’s Handbook is intended to help such operators in the quest for improved operability and performance of their boilers and their plants. The theme of this book is to "operate wisely". The goal is to instill not only "know how" but "know why". The main details have been provided by the original author, Mr. Ken Heselton. This updated version has been somewhat expanded to include a wider range of examples and some of the more recent environmental requirements. To illustrate these points, topics include multi boiler operations, understanding the plant load, maintenance issues, and controls. Every plant is different. However, it is hoped that with the information provided in this book, the wise operator will be able to address the various unique issues posed by the specific plant and provide timely solutions to meet the present-day requirements.