Automation has been employed for many years to provide a multitude of reasonably priced products for the American consumer. However, it has become evident that its real character as a manufacturing systems approach needs to be examined carefully for a better appreciation. In this book the purpose is to examine automation technology in its broadest sense and develop not only an understanding but also present some of the engineering and organization "know-how" by which manufacturing management can more effectively utilize automation to improve pro ductivity and combat rising costs in the years ahead. Fundamentally, this book is addressed to manufacturing managers, and the material presented in a manner that will provide the knowledge for assuring success in automating. In addition, it highlights the man ufacturing research and long-range planning that will be required for creating the new manufacturing technology so necessary for assuring success in future automation efforts. One of the important facts emphasized in this text is that automation is not merely robotics ar another kind or type of machinery. To effect true productivity improvement requires a fresh look at the entire pro duction process or facility-as a completely integrated system. With the developments of the past few years, rapid advances in the technology and the "tools of automation" have brought this imperative goal within the reasonable grasp of manufacturing management in almost every segment of industry. However, to utilize this progress, it is necessary to acquire a working understanding of all facets of automation.

B> Covers PLCs, process control, sensors, robotics, fluid power, CNC, Lockout/Tagout and safety, and more. Offers such a wide array of topics that readers can use this book as a reference for many different issues in industrial automation. Featuring the greatest breadth and depth of coverage available on the subject, this practical book explores the main topics in industrial automation; and provides a much-needed, understandable discussion of process control. A comprehensive reference for professionals in industrial automation.

Control Performance Management in Industrial Automation provides a coherent and self-contained treatment of a group of methods and applications of burgeoning importance to the detection and solution of problems with control loops that are vital in maintaining product quality, operational safety, and efficiency of material and energy consumption in the process industries. The monograph deals with all aspects of control performance management (CPM), from controller assessment (minimum-variance-control-based and advanced methods), to detection and diagnosis of control loop problems (process non-linearities, oscillations, actuator faults), to the improvement of control performance (maintenance, re-design of loop components, automatic controller re-tuning). It provides a contribution towards the development and application of completely self-contained and automatic methodologies in the field. Moreover, within this work, many CPM tools have been developed that goes far beyond available CPM packages. Control Performance Management in Industrial Automation: · presents a comprehensive review of control performance assessment methods; · develops methods and procedures for the detection and diagnosis of the root-causes of poor performance in complex control loops; · covers important issues that arise when applying these assessment and diagnosis methods; · recommends new approaches and techniques for the optimization of control loop performance based on the results of the control performance stage; and · offers illustrative examples and industrial case studies drawn from – chemicals, building, mining, pulp and paper, mineral and metal processing industries. This book will be of interest to academic and industrial staff working on control systems design, maintenance or optimisation in all process industries.

Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.

Advanced Manufacturing and Automation V contains the proceedings of the 5th International Workshop of Advanced Manufacturing and Automation (IWAMA 2015). This meeting continues the success of this important international workshop series and disseminates the works of academic and industrial experts, from around the world, in the areas of advanced manufacturing and automation. The disciplines of manufacturing and automation have attained paramount importance and are vital factors for the maintenance and improvement of the economy of a nation and the quality of life. Manufacturing and automation are advancing at a rapid pace and new technologies are constantly emerging in the fields. The challenges faced by today’s engineers are forcing them to keep on top of the emerging trends through continuous research and development. The papers comprising these proceedings cover various topics including: Robotics and automation; Computational intelligence; Design and optimization; Product life-cycle management; Integration of CAD/CAPP/CAM/CIMS; Advanced manufacturing systems; Manufacturing operations management; Knowledge-based manufacturing; Manufacturing quality control and management; Sustainable production; Diagnosis and prognosis of machines; Lean and agile manufacturing; Virtual and grid manufacturing; Resource and asset management; Logistics and supply chain management; RFID applications; Predictive maintenance; Reliability and maintainability in manufacturing; Project management; Renewable energy development; Environment protection; Intelligent detection.

Drives and Control for Industrial Automation presents the material necessary for an understanding of servo control in automation. Beginning with a macroscopic view of its subject, treating drives and control as parts of a single system, the book then pursues a detailed discussion of the major components of servo control: sensors, controllers and actuators. Throughout, the mechatronic approach – a synergistic integration of the components – is maintained, in keeping with current practice. The authors’ holistic approach does not preclude the reader from learning in a step-by-step fashion – each chapter contains material that can be studied separately without compromising understanding. Drives are described in several chapters according to the way they are usually classified in industry, each comprised of its actuators and sensors. The controller is discussed alongside. Topics of recent and current interest – piezoelectricity, digital communications and future trends – are detailed in their own chapters.