Design Patterns for Flexible Manufacturing

Design Patterns for Flexible Manufacturing
Title Design Patterns for Flexible Manufacturing PDF eBook
Author Dennis Brandl
Publisher ISA
Total Pages 236
Release 2006
Genre Business & Economics
ISBN 9781556179983

Download Design Patterns for Flexible Manufacturing Book in PDF, Epub and Kindle

This handy resource defines an effective set of design patterns and rules you should know when applying the widely used ISA-88 industry standards to batch manufacturing (called the S88 design pattern) and continuous and discrete manufacturing (called the NS88 design pattern for non-stop production). This book clearly identifies what elements are defined in the batch series and what elements make up the S88 and NS88 design patterns for flexible manufacturing. The book defines design patterns for control system programming, providing patterns for the organization of programmable logic controller (PLC), digital control system (DCS), and other control system application codes. Whether you are in a batch, continuous, or discrete manufacturing environment, these design patterns can be applied to a wide range of production systems, making systems easier to design and implement.

Design of Flexible Production Systems

Design of Flexible Production Systems
Title Design of Flexible Production Systems PDF eBook
Author Tullio Tolio
Publisher Springer Science & Business Media
Total Pages 308
Release 2008-12-11
Genre Technology & Engineering
ISBN 3540854142

Download Design of Flexible Production Systems Book in PDF, Epub and Kindle

In the last decade, the production of mechanical components to be assembled in final products produced in high volumes (e.g. cars, mopeds, industrial vehicles, etc.) has undergone deep changes due to the overall modifications in the way companies compete. Companies must consider competitive factors such as short lead times, tight product tolerances, frequent market changes and cost reduction. Anyway, companies often have to define production objectives as trade-offs among these critical factors since it can be difficult to improve all of them. Even if system flexibility is often considered a fundamental requirement for firms, it is not always a desirable characteristic of a system because it requires relevant investment cost which can jeopardize the profitability of the firm. Dedicated systems are not able to adapt to changes of the product characteristics while flexible systems offer more flexibility than what is needed, thus increasing investment and operative costs. Production contexts characterized by mid to high demand volume of well identified families of products in continuous evolution do not require the highest level of flexibility; therefore, manufacturing system flexibility must be rationalized and it is necessary to find out the best trade-off between productivity and flexibility by designing manufacturing systems endowed with the right level of flexibility required by the production problem. This new class of production systems can be named Focused Flexibility Manufacturing Systems-FFMSs. The flexibility degree in FFMSs is related to their ability to cope with volume, mix and technological changes, and it must take into account both present and future changes. The required level of system flexibility impacts on the architecture of the system and the explicit design of flexibility often leads to hybrid systems, i.e. automated integrated systems in which parts can be processed by both general purpose and dedicated machines. This is a key issue of FFMSs and results from the matching of flexibility and productivity that respectively characterize FMSs and Dedicated Manufacturing Systems (DMSs). The market share of the EU in the machine tool sector is 44%; the introduction of focused flexibility would be particularly important for machine tool builders whose competitive advantage is based on the ability of customizing their systems on the basis of needs of their customers. In fact, even if current production contexts frequently present situations which would fit well with the FFMS approach, tradition and know-how of machine tool builders play a crucial role. Firms often agree with the focused flexibility vision, nevertheless they decide not to pay the risk and efforts related to the design of this new system architecture. This is due also to the lack of well-structured design approaches which can help machine tool builders to configure innovative systems. Therefore, the FFMS topic is studied through the book chapters following a shared mission: "To define methodologies and tools to design production systems with a minimum level of flexibility needed to face, during their lifecycle, the product and process evolution both in the technological and demand aspects. The goal is to find out the optimal trade-off between flexibility and productivity". The book framework follows the architecture which has been developed to address the FFMS Design problem. This architecture is both broad and detailed, since it pays attention to all the relevant levels in a firm hierarchy which are involved in the system design. Moreover, the architecture is innovative because it models both the point of view of the machine tool builder and the point of view of the system user. The architecture starts analyzing Manufacturing Strategy issues and generating the possible demand scenario to be faced. Technological aspects play a key role while solving process plan problems for the products in the part family. Strategic and technological data becomes input when a machine tool builder performs system configuration. The resulting system configurations are possible solutions that a system user considers when planning its system capacity. All the steps of the architecture are deeply studied, developing methods and tools to address each subproblem. Particular attention is paid to the methodologies adopted to face the different subproblems: mathematical programming, stochastic programming, simulation techniques and inverse kinematics have been used. The whole architecture provides a general approach to implement the right degree of flexibility and it allows to study how different aspects and decisions taken in a firm impact on each other. The work presented in the book is innovative because it gives links among different research fields, such as Manufacturing Strategy, Process Plan, System Design, Capacity Planning and Performance Evaluation; moreover, it helps to formalize and rationalize a critical area such as manufacturing system flexibility. The addressed problem is relevant at an academic level but, also, at an industrial level. A great deal of industrial sectors need to address the problem of designing systems with the right degree of flexibility; for instance, automotive, white goods, electrical and electronic goods industries, etc. Attention to industrial issues is confirmed by empirical studies and real case analyses which are presented within the book chapters.

Flexible Manufacturing Systems in Practice

Flexible Manufacturing Systems in Practice
Title Flexible Manufacturing Systems in Practice PDF eBook
Author Joseph Talavage
Publisher CRC Press
Total Pages 381
Release 2020-09-11
Genre Technology & Engineering
ISBN 1000146952

Download Flexible Manufacturing Systems in Practice Book in PDF, Epub and Kindle

This book has been written for all those interested in flexible manufacturing systems (FMS) and other forms of computerized manufacturing systems (CMS). It deals with many aspects of the design, operation, and simulation of FMS and explains the origins of FMS.

Computer control of flexible manufacturing systems

Computer control of flexible manufacturing systems
Title Computer control of flexible manufacturing systems PDF eBook
Author S. Joshi
Publisher Springer Science & Business Media
Total Pages 490
Release 2012-12-06
Genre Science
ISBN 9401112304

Download Computer control of flexible manufacturing systems Book in PDF, Epub and Kindle

With the approach of the 21st century, and the current trends in manufacturing, the role of computer-controlled flexible manufacturing an integral part in the success of manufacturing enterprises. will take Manufacturing environments are changing to small batch (with batch sizes diminishing to a quantity of one), larger product variety, produc tion on demand with low lead times, with the ability to be 'agile.' This is in stark contrast to conventional manufacturing which has relied on economies of scale, and where change is viewed as a disruption and is therefore detrimental to production. Computer integrated manufac turing (CIM) and flexible manufacturing practices are a key component in the transition from conventional manufacturing to the 'new' manu facturing environment. While the use of computers in manufacturing, from controlling indi vidual machines (NC, Robots, AGVs etc.) to controlling flexible manu facturing systems (FMS) has advanced the flexibility of manufacturing environments, it is still far from reaching its full potential in the environment of the future. Great strides have been made in individual technologies and control of FMS has been the subject of considerable research, but computerized shop floor control is not nearly as flexible or integrated as hyped in industrial and academic literature. In fact, the integrated systems have lagged far behind what could be achieved with existing technology.

Optimal Design of Flexible Manufacturing Systems

Optimal Design of Flexible Manufacturing Systems
Title Optimal Design of Flexible Manufacturing Systems PDF eBook
Author Ulrich A. W. Tetzlaff
Publisher
Total Pages 208
Release 2014-01-15
Genre
ISBN 9783642503184

Download Optimal Design of Flexible Manufacturing Systems Book in PDF, Epub and Kindle

Optimal Design of Flexible Manufacturing Systems

Optimal Design of Flexible Manufacturing Systems
Title Optimal Design of Flexible Manufacturing Systems PDF eBook
Author U. Tetzlaff
Publisher
Total Pages
Release 1990-01-01
Genre
ISBN 9783540913955

Download Optimal Design of Flexible Manufacturing Systems Book in PDF, Epub and Kindle

Industrial Applications of Holonic and Multi-Agent Systems

Industrial Applications of Holonic and Multi-Agent Systems
Title Industrial Applications of Holonic and Multi-Agent Systems PDF eBook
Author Vladimír Mařík
Publisher Springer
Total Pages 318
Release 2013-08-21
Genre Computers
ISBN 3642400906

Download Industrial Applications of Holonic and Multi-Agent Systems Book in PDF, Epub and Kindle

This book constitutes the refereed proceedings of the 6th International Conference on Industrial Applications of Holonic and Multi-Agent Systems, HoloMAS 2013, held in Prague, Czech Republic, in August 2013, in conjunction with DEXA 2013. The 25 revised full papers presented together with two invited talks were carefully reviewed and selected from 37 submissions. The papers are organized in the following topical sections: MAS in automation and manufacturing; design, simulation and validation; MAS in transportation systems; industrial applications; and new trends.