Advanced composite technology is constantly changing and embracing new developments daily, yet most of the basics needed to successfully design, fabricate and repair composite structures remain the same. Essentials of Advanced Composite Fabrication & Repair works as the perfect introductory textbook for beginners yet is also functional for the composite professional. It teaches the concepts and methods in a simple and straightforward way for a wide array of composite fundamentals, including fiber and matrix selection, molding methods, curing and achieving desired properties, tooling, testing and non-destructive inspection, step-by-step repair instructions and troubleshooting, key environmental, health and safety issues, and much more. New for this Second Edition are an introduction to nanomaterials in composites, and improved molding methods, adhesive bonding, joining and fastening coverage. Also updated with the advances in matrix technology and fiber reinforcements, as well as tooling, filament winding and various testing and inspection method improvements. Based on the authors' combined 110 years in the industry, this textbook is also a compendium of industry information, presented with full-color illustrations and photography. Fabric styles, core types, design guides, and detailed product information in the industry, and more, makes this book essential to anyone working in composite--from material and process engineers, to repair technicians and maintenance mechanics. Including bibliographic information, a glossary and index, it also serves as the companion textbook to most Abaris Training basic courses.

This second edition has been extensively updated to keep pace with the growing use of composite materials in commercial aviation. A worldwide reference for repair technicians and design engineers, the book is an outgrowth of the course syllabus that was developed by the Training Task Group of SAE's Commercial Aircraft Composite Repair Committee (CACRC) and published as SAE AIR 4938, Composite and Bonded Structure Technician Specialist Training Document. Topics new to this edition include: Nondestructive Inspection (NDI) Methods Fasteners for Composite Materials A Method for the Surface Preparation of Metals Prior to Adhesive Bonding Repair Design Although this book has been written primarily for use in aircraft repair other applications including marine and automotive are also covered.

Bonded composite repairs are efficient and cost effective means of repairing cracks and corrosion grind-out cavity in metallic structures, and composite structures sustained impact and ballistic damages, especially in aircraft structures. This book grew out of the recent research conducted at the Boeing Company and the Defence Science and Technology Organisation (DSTO, Australia) over the past ten years. Consequently it is predominately a compilation of the work by the authors and their colleagues at these two organizations on the design and analysis of composite repairs. Composite Repair is entirely devoted to the design and analysis of bonded repairs, focusing on the mathematical techniques and analysis approaches that are critical to the successful implementation of bonded repairs. The topics addressed are presentated in a sufficiently self-explanatory manner, and serve as a state-of-the-art reference guide to engineers, scientists, researchers and practitioners interested in the underpinning design methodology and the modelling of composite repairs. The only book devoted entirely to the design and analysis of bonded repairs Focusing on mathematical techniques and analytical methodologies that are critical to the successful implementation of bonded repair A companion reference book to the United Stated Air Force (USAF) bonded repair guidelines (Guidelines for Composite Repair of Metallic Structures-CRMS, AFRL-WP-TR-1998-4113) and the Royal Australian Air Force (RAAF) Design Standard DEF(AUST)995 Covering a variety of topics and effects: repairs of fatigue and sonic fatigue cracks, and corrosion grind-out cavity, and effects of secondary bending, octagon-shaped patches, thermal residual stresses, patches in proximity, patch tapering edge, etc.

Engineered Repairs of Composite Structures provides a detailed discussion, analysis, and procedures for effective and efficient repair design of advanced composite structures. It discusses the identification of damage types and the effect on structural integrity in composite structures, leading to the design of a repair scheme that focusses on the restoration of the structural integrity and damage tolerance. This book teaches the reader to better understand effective and efficient repair design, allowing for more structurally effective repairs of damaged composite structures. It also discusses the application of the repair and what is needed in the forming of the composite repair to meet the engineering design requirements. Aimed at materials engineers, mechanical engineers, aerospace engineers, and civil engineers, this practical work is a must have for any industry professional working with composite structures.

Bonded Joints and Repairs to Composite Airframe Structures is a single-source reference on the state-of-the-art in this rapidly growing area. It provides a thorough analysis of both internal and external joints and repairs, as well as discussions on damage tolerance, non-destructive inspection, self-healing repairs, and other essential information not only on the joints and repairs themselves, but critically, on how they differ from bonds and repairs to metallic aircraft. Authors Wang and Duong bring a valuable combination of academic research and industry expertise to the book, drawing on their cutting-edge composite technology experience, including analytic and computational leadership of damage and repair planning for the Boeing 787. Intended for graduate students, engineers, and scientists working on the subject in aerospace industry, government agencies, research labs, and academia, the book is an important addition to the limited literature in the field. Offers rare coverage of composite joints and repairs to composite structures, focusing on the state of the art in analysis Combines the academic, government, and industry expertise of the authors, providing research findings in the context of current and future applications Covers internal and external joints and repairs, as well as damage tolerance, non-destructive inspection, and self-healing repairs Ideal for graduate students, engineers, and scientists working in the aerospace industry, government agencies, research labs, and academia

Repair of Polymer Composites: Methodology, Techniques, and Challenges discusses fundamental issues related to the repair of composites and their suitability in various industrial sectors, such as aerospace, automotive, marine and construction, etc. The repair of composites is complex and requires a thorough understanding of the various types of damage mechanisms in order to apply the appropriate NDT techniques. This book explores these issues in significant detail and presents systematic procedures and methods, thus serving as a useful reference for both undergraduate and postgraduate students, academic researchers, engineers and other professionals who are interested in this exciting field of research. Discusses fundamental issues related to the repair of composites and their suitability in various industrial sectors, including aerospace, automotive, marine and construction, etc. Provides comprehensive coverage, from the fundamental aspects, to real applications Serves as a useful reference for both undergraduate and postgraduate students, academic researchers, engineers and other professionals Presents different types of repair techniques by correlating different parameters and challenges

The availability of efficient and cost-effective technologies to repair or extend the life of aging military airframes is becoming a critical requirement in most countries around the world, as new aircraft becoming prohibitively expensive and defence budgets shrink. To a lesser extent a similar situation is arising with civil aircraft, with falling revenues and the high cost of replacement aircraft. This book looks at repair/reinforcement technology, which is based on the use of adhesively bonded fibre composite patches or doublers and can provide cost-effective life extension in many situations. From the scientific and engineering viewpoint, whilst simple in concept, this technology can be quite challenging particularly when used to repair primary structure. This is due to it being based on interrelated inputs from the fields of aircraft design, solid mechanics, fibre composites, structural adhesive bonding, fracture mechanics and metal fatigue. The technologies of non-destructive inspection (NDI) and, more recently smart materials, are also included. Operational issues are equally critical, including airworthiness certification, application technology (including health and safety issues), and training. Including contributions from leading experts in Canada, UK, USA and Australia, this book discusses most of these issues and the latest developments. Most importantly, it contains real histories of application of this technology to both military and civil aircraft.